A 1930 s triumph tank was brought into the workshop with the customer saying he cannot find anyone to restore it to it’s original fuel capacity. The problem being it had been “Petsealed” 30 years ago and the modern fuels containing ethanol were attaching the old style sealant, thus causing a lot of problems.
1. Two access holes are made in the tank.
The first thing to do was to cut the underneath of the tank without generating any heat or dust due to the carcinogenic nature of the ‘Petseal’. This was done by employing the shallow drilling process. First an opening is planned under the tank and scribed out. Then a chain of holes are drilled each just breaking into each other. It is important to wear a respirator for this sort of work.
When this is done the flaps that have been created are opened up or removed so as you can either get your hand in or get a tool in to remove the old ‘Petseal’.
2. Both access made – you can now see the ‘Petseal’.
In this case I made two apertures as small as possible so as not to disturb with welding heat, the original paintwork and chrome restoration that had been carried out several years before. What was inside the tank were sheets of ‘Petseal’ as thick as 1 inch. The way this was removed was by a long series drill poked through the apertures into the old ‘Petseal’, making sure it didn’t go right through to the inside of the petrol tank.
Old ‘Petseal’ can be readily fractured by drilling a hole partially into it. Then put a rod of steel into the hole that you have drilled and a pull in any direction. It will fracture it into manageable pieces depending what size inspection apertures you have chain drilled.
3. The removed ‘Petseal’
You can see what I have removed from inside the tank. The old type of ‘Petseal’ is known to react with ethanol in modern petrol’s forming a gummy residue. This had also blocked off the crossover tube and the petrol tap decreasing fuel flow to the carb.
After all of the ‘Petseal’ had been removed I brazed up the string of holes. The work that I carried out in no way disturbed the chrome plating or paint on the outside of the tank so saving the customer a complete restoration job.
4. The brazed up holes prior to pressure testing.
The tank then has to be pressure tested. This will show up any pinholes in the brazing. Generally about 5lb psi will show any leaks with the aid of a cup of weak fairy liquid and water mix, this is brushed over the weld prior the painting. If there are any leaks they can either be brazed over or soft soldered.
When all is done the tank should be re-petsealed. The modern ‘Petseal’ is ethanol resistant and will prolong the life of the petrol tank.
Rover Petrol Tank
E type jaguar petrol tank
The tank was bought to us with brazed repairs that were leaking and had been covered over with Isopon body filler, after chipping away at the filler on inspection it was found that there were loads of holes and cracks, these had to be brazed up properly. On the underneath of the tank there was a patch of holes, they were covered over with a patch of steel brazed on.
Kawasaki GPZ fuel tank “braze repaired”
Velocette mac 1951 fuel tank clean out.
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- Velocette mac 1951
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- Black dust caused by break down of petseal “found in carb bowl”.
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- Petseal removed from tank
Ducati 900SS fuel tank derust and repair
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- Ducati 900SS fuel tank
Ford taunus 1970 pannel repaired by forming a new quarter for the tank also the curved edges were formed by hand to match the existing form.
Yamaha Rd 350 tank Braze repair in the typical rust area of a neglected tank.
Someone who contacted me is building a 1928 Gillet Herstal, a really well engineered bike, but it has had some bad work done on it. The tank was lined with a thick layer of what looked like epoxy resin but slightly rubbery. it was all coming away. one of his friends suggested he use acetone. It worked brilliantly, softening and breaking up all the gunge, to the extent that it all came out of the filler cap!
He then pressure tested the tank and found it was generally very sound, with just 3 pinholes. Having soldered these up, the tank is sealing perfectly, and has no need for lining.
Cheers, from Tom.
I had this problem years ago on a customers bike I fitted fuel filters but this didnt cure it, the petseal was disoving into the petrol and reforming in lumps in the fuel lines after the filters then it got into the carbs and blocked the jets.
After draining the tank I put a hand full of washers in the tank with some water and shook it around vigourously then emptied it out of the petrol filler, repeated this a quite a few times and it was supprisingly clean inside didn’t bother re-petsealing it again as it didnt leak
If there was any petseal left inthe tank it wasnt enough to build up into lumps
Sorted
Nice one, it does seem like you have sorted it.